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Amoung the many factor that go into
steel selection for the manufacturer of Punches & Dies for
the tablet are tonnaged required, chemical atmosphere, abrasive
nature of the product, turret speed; cup depth, location of embossing,
bisect land and physical condition of press.
For
general punches application oil hardened non-shrinking steel S
grade are chosen because they combine high toughness and low to
medium wear resistance. The Principal alloying elements in this
steel are manganese, silicon and chromium, tungsten, moly &
dennum in percentage wise. It is applicable to all pharmaceutical
industries in normal application , We call it is JAYSHREE-S
(Standard).
For
high wear application D-2, D-3 high carbon high chromium steel is
recommend . D-2 HCHCr steel are abrasive resistance, but don't have.
The ductility or toughness of the S grade of steel. D-2 Punch are
susceptible to cracking and caution must be exercised in application
with embossed & deep cup Punches. D-3 steel is used for Dies
only. These grades of steel are referring as premium steel for tools,
we called it as a JAYSHREE-P
(Premium).
For
corrosive products SS 440 C Stainless steel is used for the
Punches. This grade has low toughness rating and wears resistance
falls between S&D series of steel. It is applicable to chemical
industries where corrosion is main factor than wear resistance,
we called it JAYSHREE-440 C.
Please
note that no single tool material has combine maximum wear resistance,
toughness and corrosion resistance. Consequently, the selection
of proper steel for Punches & Dies may required an optimal combination
of properties.
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